This Air Fryer Spicy Chicken Sandwich features a juicy, crispy chicken patty coated in crunchy panko breadcrumbs, topped with creamy spicy mayo, and served on a soft brioche bun. It’s a lighter, homemade alternative to fast food—full of flavor and ready in under 30 minutes.
4 hamburger buns (brioche recommended)
2 boneless, skinless chicken breasts
1 cup panko breadcrumbs
2 tablespoons olive oil
1 large egg
1 tablespoon all-purpose flour
2 tablespoons hot sauce (such as Frank’s RedHot)
½ teaspoon garlic powder
½ teaspoon cayenne pepper
½ teaspoon salt
½ teaspoon black pepper
¼ cup mayonnaise
1 tablespoon hot sauce
Prepare the breadcrumbs
In a shallow bowl, mix the panko breadcrumbs with olive oil until evenly coated.
Microwave for 1–2 minutes, stirring once, until lightly golden. Set aside to cool.
Make the batter
In another shallow bowl, whisk together the egg, flour, hot sauce, garlic powder, cayenne pepper, salt, and black pepper.
Prepare the chicken
Cover the chicken breasts with plastic wrap and gently pound with a meat mallet until even in thickness.
Cut each breast in half crosswise to make 4 pieces.
Bread the chicken
Dip each piece of chicken into the batter, then coat thoroughly with the toasted panko breadcrumbs.
Air fry
Spray the air fryer basket with nonstick cooking spray.
Place the chicken in a single layer and cook at 400°F (200°C) for 12–16 minutes, flipping halfway through.
Lightly spray with cooking spray if the coating looks dry.
Make the spicy mayo
In a small bowl, mix the mayonnaise and hot sauce until smooth.
Assemble the sandwiches
Spread spicy mayo on the top buns. Add the crispy chicken and your favorite toppings (lettuce, pickles, tomato).
Serve immediately.
Toasting the panko first helps create extra crunch in the air fryer.
Don’t overcrowd the basket—cook in batches if needed.
Adjust the heat by adding more or less hot sauce or cayenne pepper.
Use a meat thermometer: chicken is done at 165°F (74°C).